Welding specialty metals is a core competency of Ace Precision. As a well-respected aerospace-accredited supplier, Ace Precision has a reputation for precision welding of the highest quality and safety standards. The projects we take on are complex, requiring a high level of welding expertise beyond the capability of most welders and welding operations. Our processes are highly engineered and tightly controlled with rigid standards of acceptance and welder qualifications.
Ace Precision’s welding processes are accredited through Nadcap for quality assurance. Our processes are closely monitored to maintain production efficiencies and quick response times. At Ace Precision, our people take great pride in their unique ability to weld complex high-temperature alloys to rigorous specifications. The combination of our robust processes and talented staff allows Ace Precision meet and exceed each customer’s particular expectations.
Ace Precision’s state-of-the-art Miller Robotic Welder is capable of producing high quality welds on Aluminum, Nickel, Cobalt, and Stainless Steels. Our robotic welding cell has multiple sides that allow operators to load and unload parts while the robotic welder is working. This high-efficiency cell produces welds quickly and consistently.
Ace Precision is capable of producing high quality welds using a variety of gas tungsten arc welding (GTAW) equipment. Our highly skilled welders and operators are certified to multiple nationally recognized welding specifications. Ace Precision welders and operators are qualified to weld nickel, cobalt, stainless steel, aluminum, and titanium alloys. State-of-the-art welding equipment is used in conjunction with engineered weld fixtures to achieve the best possible weld quality with minimal distortion.
Ace Precision’s team of highly skilled manual welders are capable of welding a wide range of material types and thicknesses. Welders are qualified to perform groove and fillet welds ranging from .015″ to .750″ thick. Spacious welding booths and rotary welding positioners give us the capability to weld many different types of applications.
Ace Precision has the capability to produce precise longitudinal and circumferential GTAW welds using our mechanized Jetline® equipment. The longitudinal diameter capacity is 4″ to 36″ spanning a maximum length of 48″. Our mechanized equipment allows our operators to produce consistent and repeatable welds with minimal load and unload times.
Ace Precision is on the leading edge of technology with electron beam welding capable of solving complex joining needs. We deploy two advanced electron beam welders in house, capable of producing power up to 250 mA. The approximate chamber size of our equipment is 60″ x 40″ x 56″. CNC control and scanning capabilities enable our machines to create intricate weld paths as well as capture points along a weld joint for precise accuracy. A closed-circuit imaging system provides video of the welding process for viewing and analysis. The machines are also fitted with wire feed capabilities that allow for welding less-than-perfect joint fit-ups, not typical in standard electron beam welding.
Ace Precision has an array of high-output lasers that can be focused with pinpoint accuracy and deliver tremendous power, providing the versatility to weld components of a wide range of sizes and complicated joint geometry. Our lasers can produce full penetration, low distortion weld joints in metal thicknesses up to .250″. The equipment is capable of producing high depth-to-width ratios, which maximize penetration with minimal distortion.
Ace Precision performs resistance welding on highly accurate computer controlled Sciaky machines up to 250 kVA. Our resistance welding equipment is certified by material type, material thickness, and to class A weld standards that produce X-ray quality resistance weld joints. The types of resistance welding we perform are: spot, overlapped spot, roll spot, and seam. We are capable of resistance welding nickel, stainless steel, and cobalt alloys up to .090″ thick.
Ace Precision applies computer-controlled orbital welding to tube diameters from 1/8″ to 3″, with wall thickness ranging from .015 to .125. Ace Precision is capable of performing a variety of orbital welding applications on a wide range of materials. Our capabilities ensure high quality repeatable tube welds that meet stringent weld criteria.